Micromod MOD: 30ML Controller Operation and Maintenance Tra Uživatelský manuál Strana 1

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Strany 1 - Operation and Maintenance

MOD 30ML Training Manual Operation and Maintenance Training Labs for MOD 30ML Operation

Strany 2 - MicroMod Automation, Inc

Training Manual MOD 30ML Front Face Familiarization Lab 1 - 8 1.4.7 Checking the Communication setup Objective: Determine the Modbus address and

Strany 3 - 1.3 Equipment Required

Training Manual MOD 30ML Front Face Familiarization Lab 1 - 9 Communication Information: Modbus Address Baud Rate Stop bits Built-In

Strany 4 - 1.4 Instructions

Training Manual MOD 30ML Front Face Familiarization Lab 1 - 10 Notes:

Strany 5 - UAK = Unacknowledged alarm

2 - 1 2 MOD 30ML Operation Lab 2 2.1 Foreword MOD 30ML can perform complex continuous control as well as discrete control. The Sequencer block in t

Strany 6 -  Note: Active Diagnostics

Training Manual MOD 30ML Operation Lab 2 2 - 2 Figure 2 .1. Batch Temperature Cycle During the heat stage of the batch cycle, a cascade temperat

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Training Manual MOD 30ML Operation Lab 2 2 - 3 • Manual advance of sequence Initial Conditions: 1. Batch AUTO, OFF (Note: once the batch has

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Training Manual MOD 30ML Operation Lab 2 2 - 4 2.3 Instructions 2.3.1 Download Reactor database from the memory module: Step Procedure Comments

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Training Manual MOD 30ML Operation Lab 2 2 - 5 2.3.2 Scroll through the displays: Step Activity Look For 1 The first display as shown in the p

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Training Manual MOD 30ML Operation Lab 2 2 - 6  You can display and manipulate on one instrument, all process and calculated values associated w

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Training Manual MOD 30ML Operation Lab 2 2 - 7 2.3.4 Run the Batch: 5 Press the TAG key to return to main Batch display Press AUTO key to sta

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MicroMod Automation, Inc. The Company MicroMod Automation is dedicated to improving customer efficiency by providing the most cost-effective, applic

Strany 13 - MOD 30ML Operation Lab 2

Training Manual MOD 30ML Operation Lab 2 2 - 8 7 Return to main batch display and observe step. 8 When controller has entered HEATUP step,

Strany 14 - Batch Reactor

Training Manual MOD 30ML Operation Lab 2 2 - 9 2.3.5 Switch the batch control modes: 9 When batch cycle has entered HOLD step, return to main b

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Training Manual MOD 30ML Operation Lab 2 2 - 10 11 Scroll to TIC-100 display Temperature setpoint ramping down to cool setpoint 12 When ba

Strany 16 - 2.3 Instructions

3 - 1 3 Single Loop Template Lab 3.1 Foreword Many processes involve flow control loops, whether they are in the food, pharmaceutical, chemical, pu

Strany 17 - Displays

Training Manual Single Loop Template Lab 3 - 2 3.3 Instructions 3.3.1 Power up the controller 1. We will remove the memory module if any fr

Strany 18 - Recipe Tuning

Training Manual Single Loop Template Lab 3 - 3 Figure 3 .3. MOD 30ML Alarm CLeaRed Alarm • The next figure shows an active alarm. Figure 3 .4.

Strany 19 - 2.3.4 Run the Batch:

Training Manual Single Loop Template Lab 3 - 4 3.3.3 Front face Configuration Map: The front face configuration map shows an overview of the menu

Strany 20 - Temperature

Training Manual Single Loop Template Lab 3 - 5 3.3.4 Scroll through the top level front face menus: Step Procedure Comments 1 Press and hold TA

Strany 21 - Cool Down Step

Training Manual Single Loop Template Lab 3 - 6 4 Press ENT again to enter Configuration mode. You will be in DEV STAT menu mow. See the s

Strany 22 - Batch End

Training Manual Single Loop Template Lab 3 - 7 Figure 3 .7. 13 Acknowledge UNCONFIG alarm by pressing the ALARM key and the AUTO key. The Al

Strany 23 - Single Loop Template Lab

1 - 1 1 MOD 30ML Front Face Familiarization Lab 1.1 Foreword Many processes involve flow control loops, whether they are in the food, pharmaceutica

Strany 24 - 3.3 Instructions

Training Manual Single Loop Template Lab 3 - 8 Figure 3 .8. 18 Press NXT key, then press the UP key You are exiting the COMMAND section

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Training Manual Single Loop Template Lab 3 - 9 3.3.6 System Compound – Load Defaults: 1 Press NXT until TEMPLATE is displayed on line 6. S

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Training Manual Single Loop Template Lab 3 - 10 Figure 3 .10. 3.3.7 System Compound – Edit System Template: We will change the System tag n

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Training Manual Single Loop Template Lab 3 - 11 Figure 3 .11. . 7 Press NXT to access System Scan Groups. Scan groups defined update interv

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Training Manual Single Loop Template Lab 3 - 12 We will change the system tune and configuration passwords in this section. 1 Press DOWN TUNE PAS

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Training Manual Single Loop Template Lab 3 - 13 Next, we will change some of the system alarm settings. 1 Press DOWN DIAGNSTC RATE is displa

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Training Manual Single Loop Template Lab 3 - 14 9 Press NXT HIGH PRI BEEP is OFF. OFF = beeping is disabled ENABLE = beep on alarm 10 Press

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Training Manual Single Loop Template Lab 3 - 15 3.3.8 Single Loop PID control template setup: When you loaded defaults, you automatically created

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Training Manual Single Loop Template Lab 3 - 16 assigned. 11 Press the UP key, then ENT to change loop to Scan Group 2 Figure 3 .15.

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Training Manual Single Loop Template Lab 3 - 17 3.3.9 Process Input Setup 1 Press NXT PROC INP will be displayed on line 2. We are entering the

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Training Manual MOD 30ML Front Face Familiarization Lab 1 - 2 2. 1 x Memory module (2010PZ10000A) marked FACEPLATE (and loaded with the FACEPLA

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Training Manual Single Loop Template Lab 3 - 18 key to set the range at 200. Then press ENT Significant Digit to flash, indicating you can change

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Training Manual Single Loop Template Lab 3 - 19 16 Press NXT HI QUAL is displayed on line 2. Result is set BAD if it goes above this value. High

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Training Manual Single Loop Template Lab 3 - 20 3.3.10 SETPOINT Setup 1 Press DOWN to enter setpoint section. 2 Press NXT until SETPOIN

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Training Manual Single Loop Template Lab 3 - 21 3.3.11 CONTROL Setup 1 Press DOWN to enter control section. This takes you down into the Contro

Strany 39 - 3.3.9 Process Input Setup

Training Manual Single Loop Template Lab 3 - 22 3 Press NXT until “GAIN” is displayed on line 1. Set Gain at 0.65. Then press ENT. 0.01 to 12

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Training Manual Single Loop Template Lab 3 - 23 3.3.12 OUTPUT Setup 1 Press DOWN to enter output section 2 Leave the default value of BI1

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Training Manual Single Loop Template Lab 3 - 24 Figure 3 .24. 8 Set limit to 100.0 and press ENT 9 Press NXT until Line 2 displays O

Strany 42 - 3.3.10 SETPOINT Setup

Training Manual Single Loop Template Lab 3 - 25 3.3.13 Install the edited template 1 Press UP CMP LIST FIC 100 is displayed on lines 1 and 2.

Strany 43 - 3.3.11 CONTROL Setup

Training Manual Single Loop Template Lab 3 - 26

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4 - 1 4 MOD 30ML Diagnostics Lab 4.1 Foreword The MOD 30ML provides a comprehensive way of displaying active diagnostic information as well as a hi

Strany 45 - 3.3.12 OUTPUT Setup

Training Manual MOD 30ML Front Face Familiarization Lab 1 - 3 1.4.2 Operating the alarm page and power-up sequence Step Procedure Comments 1.

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Training Manual MOD 30ML Diagnostics Lab 4 - 2 4.4 Instructions 4.4.1 Event Viewer The System Event block stores diagnostics reported by the dat

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Training Manual MOD 30ML Diagnostics Lab 4 - 3 page1 6 Press NXT to display the next event in the queue. Page 1 of the next event will be dis

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Training Manual MOD 30ML Diagnostics Lab 4 - 4 4.3.2 To clear events form the event history: The controller can store up to a maximum of 1000 ev

Strany 49 - MOD 30ML Diagnostics Lab

Training Manual MOD 30ML Diagnostics Lab 4 - 5 2 Press DOWN key once. If PASSWORD is not displayed on line 2, go to step 5. Otherwise continue w

Strany 50 - 4.4 Instructions

Training Manual MOD 30ML Diagnostics Lab 4 - 6 6 Press the DOWN key once. CLR Q is displayed on line 2. 7 Press the UP arrow. YES will

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Training Manual MOD 30ML Diagnostics Lab 4 - 7 4.5 Instrument Shutdown 4.5.1 Force a shutdown Step Procedure Comments 1 Make sure the SERV/RUN

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Training Manual MOD 30ML Diagnostics Lab 4 - 8 7 Press the SCROLL key ONCE. The PID setpoint will be shown on line 6 and the text “SP” on line

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Training Manual MOD 30ML Diagnostics Lab 4 - 9 4.5.2 Read the shutdown information and acknowledge it: Step Procedure Comments 1 The first st

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Training Manual MOD 30ML Diagnostics Lab 4 - 10 3 Press the TAG button after viewing and acknowledging the alarms. The instrument will display

Strany 55 - 4.5.1 Force a shutdown

Training Manual MOD 30ML Diagnostics Lab 4 - 11 7 Press the NXT key to view Pages1, 2 3 and 4 and record the information Shutdown page 2 display

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Training Manual MOD 30ML Front Face Familiarization Lab 1 - 4  Note: Active Diagnostics An unacknowledged diagnostic condition is always indicat

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Training Manual MOD 30ML Diagnostics Lab 4 - 12 Notes:

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Front Face ConfigurationFront Face ConfigurationMapMapTouring The MOD 30ML Front Face Configuration Menus

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NEXTDEV STAST SET UP I/O EVENTS ABOUT TEMPLATESee Page 2 See Page 3EVENTS *DEVICE**DEVICE* ANY TAGI/OBI AIN 1 AIN MABuilt in analog input 1S11

Strany 61 - Front Face Configuration

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NEXTINSTATE COMMANDS XTIMESTIME DATE DAYCOMMANDS CLR MTClear Maximum timesCOMMANDS CLR QClear QueueDEV STAT COMMANDSCommandsRUNDEFAULTHOLDSHUT DOWNDEV

Strany 63 - A2_FrontFace_Config.ppt

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Strany 64

From TEMPLATEINSTALL TEMPLATESYSTEM DEV TAGSystem device tagSYSTEM SCANGRPSSystem scan groupsSCAN GROUP 1Scan group 1 intervalSCAN GROUP 5Scan group 5

Strany 65 - From DEV STAT

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From page 3 (EDIT user compound)NEXTTAG IDSTRINGSCAN GROUPCMP TYPE PROCESS I/P SETPOINTTAG ID STRINGLoop tag IDCTAG01 CMP TYPECompound typeCHANGE TYPE

Strany 67 - See Page 4

Training Manual MOD 30ML Front Face Familiarization Lab 1 - 5 1.4.3 Operating the Loop display Left Bar will display the Process variable Middle

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CONTROLOUTPUTALARMSCTAG01 CONTROLControlCONTROL ALGO TYPControl algorithm typeCONTROL ACTIONControl actionGAINRESETPREACTCONTROL FILTYPEFilter typeFIL

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The Company’s policy is one of continuous product improvement and the right is reserved to modify the information

Strany 73

Training Manual MOD 30ML Front Face Familiarization Lab 1 - 6 1.4.5 Operating the Ramp keys Objective: To manually set the control output to a va

Strany 74

Training Manual MOD 30ML Front Face Familiarization Lab 1 - 7 1.4.6 Operating the Scroll key Step Procedure Comments 1. Press the SCROLL key

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